Custom WS2812B WS2815 LED Strip Solution for an Italian EV Charging Project: From Design to Finished Product
On 31 July 2022, a customer from Italy found us through website and contacted us about a customised LED lighting project. The customer was developing an EV charging product and needed a lighting assembly that could fit perfectly into the structure of his product.
The customer's design drawing was very clear, with detailed information about the LED strip type, length, LED density, waterproof rating, male and female cable lengths and product colour. After confirming the requirements, the customer selected us as his supplier and entrusted us with the customised project.
WS2812B 5V Addressable LED Strip
The customer selected a WS2812B 5V individually addressable RGB LED strip. Unlike conventional LED strips, WS2812B LEDs can be digitally controlled to create full‑colour RGB effects, dynamic colour changes, chasing effects and other lighting patterns, making them suitable for modern EV charging equipment and smart devices.
The customer required different LED strip lengths with IP65 waterproof protection. He also specified that the LED strip should first be fixed into the aluminium profile and then encapsulated, helping achieve the required waterproofing and overall assembly structure.
A 13–13.5 mm Narrow Aluminium Profile for Tight Spaces
One of the key challenges was the aluminium profile size. Due to the structure of the charging product, the customer required the profile width to be approximately 13 mm or 13.5 mm.
This was a relatively specialised requirement for a conventional LED project. Instead of asking the customer to choose from standard profiles, we searched for a suitable aluminium profile based on the actual dimensions of his product. After engineering evaluation, we found a narrow profile that was highly suitable for the project and recommended it to the customer.
The customer was very satisfied with the profile dimensions and overall appearance.
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n addition to the dimensional requirements, the customer also had a clear requirement for the appearance: all visible components needed to be black.
We therefore used a WS2812B 5V addressable LED strip with a black PCB, a black aluminium profile and a black PC cover. When the LEDs are off, the assembly blends naturally into the charging product. When illuminated, the RGB lighting effects become the visual focus against the dark structure.
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